Avoid over-monitoring and over-maintenance of fixed assets from unexpected corrosion, catastrophic events and unplanned maintenance

 

Embark on a journey of innovation with the mCluez™, meticulously designed for corrosion monitoring. Harnessing cutting-edge ultrasonic sensor technology, advanced analytics, and dashboards, mCluez™ corrosion monitoring solution empowers corrosion engineers and chief inspectors to proactively prevent corrosion, ensuring the safe and efficient operation of industrial assets. Our state-of-the-art non-intrusive transducer-based solution employs a comprehensive Non-Destructive Testing (NDT) technique to detect flaws and imperfections in materials ensuring structural integrity. Fueled by the AIoT (Artificial Intelligence of Things) approach and NDE4.0 (Non-Destructive Evaluation) methods, this solution equips plant operators to strategically plan maintenance or repair activities for optimized asset performance.

Optimizing the total number of TML point inspections
Providing accurate insights and thickness anomalies of high-risk TMLs
High-fidelity ultrasonic sensors, first principles/SME based insights, and situational context for process and maintenance
Timely corrosion anomaly alerts and planned corrections

Monitor what matters & only maintain when it matters!

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Case Study

mPACT2WO’s Corrosion Monitoring solution helped a large U.S. refinery to prevent unplanned downtime to a process unit and to reduce risk with timely insights of process impact on fixed health.

Customer Success Stories

    • Asset: Alkylation process unit
    • Problem: High corrosion on a critical vessel affects equipment life and performance with current manual inspections.
    • Solution: mCluez™ solution highlighted high corrosion rates, aiding in process troubleshooting for insights on equipment life and safety impact.
    • Benefit: Early identification of high corrosion rates informed timely plant decisions, assessing their impact on equipment life.
    • Asset: Deisohexanizer (DIH) process unit​
    • Problem: Detecting high corrosion through manual thickness readings can take years, making it inefficient and time-consuming to assess its impact on equipment life.
    • Solution: mCluez™ solution revealed an unexplained spike in corrosion rates, aligning with process troubleshooting that identified a timeline when a corrosion inhibitor pump was inactive.
    • Benefit: Early identification of corrosion rate changes provided timely insights, preventing unplanned downtime and safeguarding fixed asset health.
    • Asset: Degassing system
    • Problem: Low temperatures elevate corrosion rates within the degassing system.
    • Solution: The timely insights from the mCluez™ solution enabled the fixed equipment and operations teams to effectively adjust temperatures, mitigating elevated corrosion rates.
    • Benefit: Proactive corrosion detection preempted process disruptions and unplanned downtime.
    • Asset: Alkylation process unit
    • Problem: High corrosion on a critical vessel affects equipment life and performance with current manual inspections.
    • Solution: mCluez™ solution highlighted high corrosion rates, aiding in process troubleshooting for insights on equipment life and safety impact.
    • Benefit: Early identification of high corrosion rates informed timely plant decisions, assessing their impact on equipment life.